Renovating RMBI Care Home: The Firestone EPDM Rubber Roof Solution
Commercial Roof Repair Services
As part of this commercial roof repair project at the RMBI Care Home, our team was tasked with addressing significant issues affecting a large commercial flat roof that had deteriorated due to a failing roofing system.
The existing single ply membrane had developed faults along its seams, allowing water ingress to penetrate the structure and cause ongoing damage.
Over time, this water ingress had compromised the integrity of the roof build-up, particularly the insulation boards, which had become saturated and dislodged from the substrate.
As experienced commercial flat roofing contractors, we quickly identified that this was not a simple patch repair scenario but required a more comprehensive solution.

Identifying the Need for Commercial Roof Repair and Replacement
Following a detailed roof survey, we determined that a full commercial flat roof replacement was the most effective course of action. While temporary commercial roofing repair work can sometimes extend the life of a system, in this case, the extent of the damage meant that a full refurbishment would provide better long-term value and performance.
This type of project highlights the importance of working with an experienced commercial roofing contractor who can accurately assess whether a repair or replacement is the most cost-effective option. Our recommendation aligned with industry best practices for commercial roofing refurbishment services, ensuring the client received a durable and future-proof solution.
Implementing Firestone EPDM Roofing System
To deliver a reliable and long-lasting result, we specified the Firestone EPDM Rubber Roofing system. This system is widely used by leading commercial roofing companies due to its durability, flexibility, and resistance to extreme weather conditions.
The installation process began with the complete removal of the existing roofing system. This included stripping back the defective membrane and removing all compromised insulation to expose the underlying concrete screed.
Preparing the substrate correctly is a critical step in any commercial roofing replacement services project, ensuring optimal adhesion and long-term performance.
We then installed a new 100mm insulation layer, significantly improving the building’s thermal efficiency. Upgrading insulation as part of a commercial roof replacement not only enhances performance but can also reduce long-term energy costs for the client.
Tailored Installation for a Functional Balcony Area
One of the unique challenges of this project was that the roof also served as a balcony for care home residents. As a specialist flat commercial roofer, we needed to adapt our approach to accommodate both structural performance and user safety.
Rather than applying the EPDM membrane directly onto the insulation, we installed a 22mm Tongue and Groove board as an intermediate layer. This provided a robust and stable surface capable of handling foot traffic while also protecting the insulation beneath.
This approach is often used by commercial flat roof specialists when dealing with roofs that have dual functionality. It enhances the durability of the system and ensures that the roof can withstand both environmental exposure and regular use.
Enhancing Safety and Longevity
As part of this commercial roofing refurbishment, we incorporated additional safety features to protect both the building and its occupants. EPDM rubber mats were installed across the balcony area, complete with clearly marked yellow walkways and exit points.
These mats provide several key benefits:
- Improved slip resistance for residents and staff
- Additional protection for the roofing membrane
- Reduced risk of damage caused by foot traffic or accidents
Including these features demonstrates the value of working with a forward-thinking commercial roofing company near me that prioritises both performance and safety.
Delivering High-Quality Commercial Roofing Services
Upon completion, this project stood as a successful example of high-quality commercial roofing repair and refurbishment. The new system delivered a fully watertight and energy-efficient solution while maintaining the usability of the space for residents.
Our team successfully provided:
- A durable Firestone EPDM roofing system
- Enhanced insulation and improved thermal performance
- A safe and functional balcony area
- Long-term protection against water ingress
This case study highlights how professional commercial roofing refurbishments can extend the lifespan of a property while improving both functionality and safety.
Why Choose DVC Roofing as Your Commercial Roofing Contractor?
DVC Roofing is a trusted commercial roofing contractor delivering a full range of commercial roofing services across the UK. Whether you require commercial roof leak repair, full commercial roofing replacement services, or ongoing maintenance, our team has the expertise to deliver.
We regularly support clients searching for:
- Commercial roofing services Newcastle
- Commercial roofing Manchester
- Flat roofing contractors near Manchester
- Commercial roofers near me
- Industrial roofing solutions
With offices in Newcastle and Manchester, we are well-positioned to deliver projects of all sizes, from small commercial roof repair jobs to large-scale refurbishments. Our team also includes experienced industrial roof contractors, enabling us to work across a wide range of sectors, including care homes, warehouses, and commercial facilities.
Get a Roofing Quote
If you are looking for reliable commercial roof repair, commercial roof replacement, or expert guidance on maintaining your roofing system, DVC Roofing is here to help. Our team of specialists can assess your requirements and recommend the most effective solution for your property.
Contact us today to learn more about our comprehensive commercial roofing services and how we can support your next project.
