IKO Mach One Flat Roofing 20 Year Warranty in Peterlee Co Durham
Commercial Flat Roof Refurbishment
IKO Mach One Flat Roofing – 20 Year Warranty in Peterlee, Co Durham
DVC Commercial Roofing Contractors completed a full flat roof refurbishment at Peterlee Social Club in County Durham.
The project delivered a modern, high-performance waterproofing system while allowing the building to remain fully operational.
Working on live sites requires careful planning. Our team ensured:
- Minimal disruption to daily activities
- Safe access for staff and visitors
- Clear communication throughout the project
From scaffolding to final checks, the work was completed in just four weeks without compromising quality or safety.
Project Overview
This refurbishment focused on upgrading the existing roof without a full replacement.
Key objectives:
- Improve waterproofing performance
- Extend the roof’s lifespan
- Reduce disruption and costs
- Provide a long-term warranty solution
This approach is common in commercial roofing, where efficiency and durability are essential.
Initial Roof Survey and Assessment
Every successful roofing project starts with a detailed inspection.
What we found:
- The roof had an ageing asphalt system
- Waterproofing performance had declined
- The structure underneath was still sound
We carried out core sampling to check the full roof build-up, not just the surface.
Outcome:
- The existing roof could support an overlay system
- Full removal was not required
This allowed for a faster, more cost-effective solution.
Why We Chose the IKO Mach One System
Based on the survey, we selected the IKO Mach One waterproofing system.
This system is widely used in commercial flat roofing due to its reliability and speed of installation.
Key benefits:
- Proven waterproofing performance
- Strong resistance to weather and wear
- Excellent adhesion to existing surfaces
- Faster installation compared to multi-layer systems
- Backed by a 20-year manufacturer warranty
By following manufacturer guidelines, we ensured full compliance and long-term performance.
Roof Preparation and Installation
Preparation is critical for any flat roofing system.
Step 1: Surface Preparation
The existing asphalt roof was:
- Cleaned thoroughly
- Prepared and primed
- Checked for defects
This ensures strong bonding with the new system.
Step 2: System Installation
A single layer of IKO Mach One was applied.
Modern felt systems include reinforced layers that:
- Handle temperature changes
- Allow for structural movement
- Reduce risk of cracking or failure
These features make them ideal for both new builds and refurbishment projects.
Parapet Walls and Edge Detailing
Roof edges and joints are common weak points if not handled properly.
To prevent future issues, we focused on high-quality detailing.
Work carried out:
- Modified existing coping stones
- Extended the membrane over parapet walls
- Installed a 60mm GRP trim along the front edge
Benefits:
- Improved waterproofing at joints
- Reduced risk of leaks
- Clean, professional finish
- Long-term durability
GRP trims are widely used in commercial and industrial roofing for their strength and resistance to corrosion.
Working in a Live Environment
This project was completed while the social club remained open.
That added extra challenges, including:
- Managing noise levels
- Keeping access routes safe
- Coordinating work around operating hours
Our team used careful planning and clear communication to keep disruption to a minimum.
The Finished Result
The completed roof now provides a durable, modern waterproofing solution.
Key outcomes:
- Extended roof lifespan
- Reliable protection against weather
- Reduced maintenance needs
- Full 20-year warranty
By using an overlay system, we avoided a full roof strip. This saved time, reduced waste, and lowered costs.
DVC Commercial Roofing – Trusted Experts
DVC Roofing is a specialist commercial roofing contractor working across the North East and throughout the UK.
Our Commercial Roofing Services Include:
- Commercial roof replacement
- Commercial roof repairs
- Flat roofing systems
- Roofing felt installation
- Waterproofing and detailing
We work on projects of all sizes, delivering safe, high-quality results every time.
Frequently Asked Questions
What is the IKO Mach One system?
IKO Mach One is a modern flat roofing system designed for fast installation and long-term performance. It provides strong waterproofing and comes with a 20-year warranty.
Can a flat roof be refurbished instead of replaced?
Yes. If the existing structure is still sound, an overlay system can be installed. This is faster, more cost-effective, and less disruptive than a full replacement.
How long does a commercial flat roof refurbishment take?
Most projects can be completed within a few weeks. This project was finished in just four weeks.
Is felt roofing suitable for commercial buildings?
Yes. Modern felt systems are durable, flexible, and designed to handle harsh weather conditions. They are widely used in commercial roofing.
Do you offer roofing services outside the North East?
Yes. DVC Roofing works across the UK, including Newcastle, Manchester, London, and beyond.
How do you reduce disruption during roofing work?
We carefully plan each project to:
- Maintain safe access
- Control noise and timing
- Communicate clearly with clients
