Single Ply Flat Roof at Leeds Playhouse Theatre Takes Centre Stage

Overview
Leeds Council selected DVC Commercial Roofing as the principal contractor for the single ply flat roof refurbishment at Leeds Playhouse Theatre. The project involved over 3000m² of roof refurbishment, which included the supply of scaffolding, renewing the flat roof waterproofing system, replacing roof lights, and upgrading air conditioning and M&E units.
Challenge
The existing roof at Leeds Playhouse Theatre had not been refurbished for over 30 years and required a comprehensive upgrade. The project needed to address multiple challenges, including a certified, long-lasting waterproofing system compliant with building regulations and minimising disruption to the theatre’s operations during the works.
Solution: Leeds Playhouse Theatre
To meet the project requirements, a thorough roof condition survey was conducted by Moy Materials. Based on the survey findings, Moy Materials specified a fit-for-purpose solution with their single-ply PVC warm roof system. This system offered Leeds Playhouse Theatre a waterproofing solution that is BBA certified and meets current building regulations and British Standards.
The project commenced in September 2022, and the works were estimated to last approximately 26 weeks. As expert commercial roofing contractors, during the project DVC ensured minimal disruption to the theatre’s daily operations throughout the project, allowing shows to continue as scheduled. The refurbishment works included the installation of a new metal deck, VCL, Flat & Tapered PIR insulation, and mechanically fixed Protan Single Ply Membrane. Additionally, M&E works were carried out, involving disconnecting and re-installing AHUs, as well as installing new HRU and A/C units.
Despite challenging weather conditions, the project was successfully completed within the scheduled timeframe. The works were delivered without causing any disruption to the shows or the daily running of Leeds Playhouse Theatre.
DVC Commercial Roofing’s expertise, along with the high-quality materials sourced from trusted suppliers such as Moy Materials, ensured the successful completion of this complex roof refurbishment project.
Why Partner with DVC Commercial Roofing
DVC Commercial Roofing Contractors are a family run business founded in 1995. Handing over watertight buildings to our clients over the last 26 years has built us a strong reputation, based on reliability and value. We deliver the highest quality work, on time, and with expert knowledge every step of the way, from project inception right through to project completion.
We are a multifaceted commercial roofing contractor with offices in Newcastle and Manchester, meaning we have the capacity to deliver any size project, anywhere in the United Kingdom. If you are searching for roofing contractors near me or roofing companies near me, DVC roofing is ready to provide you with expert commercial roofing solutions.
For any roofing enquiries, please do not hesitate to contact us.
Q&A: Leeds Playhouse Theatre Roof Refurbishment Project
Why did Leeds Playhouse Theatre require a roof refurbishment?
The existing roof at Leeds Playhouse Theatre had been in place for over 30 years and required a complete upgrade to improve waterproofing performance, energy efficiency, and long-term durability. The refurbishment provided the theatre with a modern roofing system that complies with current building regulations and British Standards.
What type of roofing system was installed at Leeds Playhouse Theatre?
DVC Commercial Roofing installed a BBA-certified single ply PVC warm roof system specified by Moy Materials. The new system included a metal deck, vapour control layer (VCL), Flat & Tapered PIR insulation, and a mechanically fixed Protan Single Ply Membrane to provide a durable and reliable waterproofing solution.
How large was the Leeds Playhouse Theatre roofing project?
The project involved the refurbishment of over 3,000m² of flat roofing, including the renewal of the waterproofing system, replacement of roof lights, and upgrades to existing mechanical and electrical equipment.
How did DVC minimise disruption during the roof refurbishment works?
As the theatre remained operational throughout the project, careful planning and coordination were essential. DVC worked closely with Leeds Playhouse Theatre to ensure the refurbishment works were completed safely while allowing performances and daily operations to continue without disruption.
How long did the Leeds Playhouse Theatre roof refurbishment take?
The project began in September 2022 and was scheduled for approximately 26 weeks. Despite challenging weather conditions, DVC successfully completed the works within the planned timeframe.
Why were a single ply roofing system chosen for this project?
Single ply roofing systems provide a long-lasting, lightweight, and reliable waterproofing solution for commercial buildings. The selected PVC membrane system offered excellent durability, compliance with industry standards, and improved protection for the theatre building.
What other works were completed as part of the refurbishment?
Alongside the roof refurbishment, DVC carried out additional works including replacing roof lights and completing mechanical and electrical upgrades. This included disconnecting and reinstating air handling units (AHUs), as well as installing new heat recovery units (HRUs) and air conditioning units.
Who specified the roofing solution for Leeds Playhouse Theatre?
A detailed roof condition survey was completed by Moy Materials, who specified a suitable single ply PVC warm roof system based on the requirements and condition of the existing roof.
Why choose DVC Commercial Roofing for a flat roof refurbishment project?
DVC Commercial Roofing has over 25 years of experience delivering commercial roofing solutions across the UK. With specialist knowledge in flat roof refurbishment, single ply roofing systems, and complex commercial projects, DVC provides reliable, high-quality roofing solutions designed to meet each client’s requirements.
