Single Ply Flat Roofing at Fujifilm
Project Overview: Single Ply Roofing
DVC Roofing recently completed a high-specification single ply flat roofing project at Fujifilm Diosynth Biotechnologies in Billingham. Delivered in collaboration with IRIS Engineering & Technology Ltd, the project spanned 278 m² and was overseen by our Contracts Manager.
As recognised single ply roofing contractors and an IKO Approved Installer, DVC were selected for our ability to deliver precision workmanship, meet clinical operational standards, and align with the specific waterproofing needs of this biotechnology facility.
- Client: Fujifilm Diosynth Biotechnologies
- Location: Billingham, UK
- System: IKO Polymeric Armourplan
- Project Size: 278 m²
- Partner: IRIS Engineering & Technology Ltd
IKO Armourplan Single Ply Roofing System
DVC specified and installed the IKO Polymeric Armourplan system, a robust, high-performance single ply PVC membrane offering excellent durability and flexibility. Armourplan membranes can be mechanically fixed, adhered, or ballasted, making them ideal for a variety of roofing scenarios.
System Build-Up:
- Air & Vapour Control Layer (AVCL)
- Thermal Insulation
- IKO Armourplan PVC Waterproofing Membrane
This build-up achieved compliance with the following standards:
- BS 6229 – Flat roofs with continuously supported coverings
- BS 8217 – Reinforced bitumen membranes code of practice
- BS 5250 – Control of condensation in buildings
- BS EN 1991-1-4 – Wind actions
- BS EN 12056-3 – Roof drainage design
- SPRA Design Guide
Quality and Compliance
All materials were sourced directly from IKO, manufactured in the UK under ISO 9001, ISO 14001, and BES 6001 certifications. The chosen waterproofing solution had been previously approved for other buildings across the Fujifilm Billingham site, ensuring full compatibility.
Quality assurance was maintained through:
- Weekly IKO Technical inspections
- Ongoing review of installation methodology
- Supervision by experienced IKO-certified labour
- Full traceability and sign-off procedures
Health & Safety
DVC maintains CHAS Elite and Constructionline Gold certifications, and a three-year record of zero RIDDOR-reportable incidents. Our RAMS were tailored for Fujifilm’s environment and reviewed in line with CDM 2015 and HSG33.
We enforced:
- Weekly toolbox talks
- Regular management inspections
- Open client coordination meetings
- Environmental and sustainability policies
The Outcome
Delivered to programme and specification, this single ply flat roofing installation at Fujifilm demonstrates DVC’s ability to provide technically complex roofing solutions to mission-critical environments. IKO Polymeric have issued a 20-year linked guarantee, offering peace of mind for both the client and facilities team.
Looking for Single Ply Flat Roofing for Pharmaceutical sector?
Learn more about our service for pharmaceutical facilities. As trusted single ply roofing contractors, DVC deliver comprehensive solutions from design to handover. Contact us and discuss your next project.
Why Pharmaceutical Facilities Partner with DVC Roofing
As an experienced commercial roofing company, DVC Roofing understands that pharmaceutical environments demand far more than a standard roofing contractor. Compliance, contamination control, safety, and uninterrupted production are critical factors in every project. Our specialist approach to pharmaceutical roofing ensures that works are delivered with precision, discretion, and full regulatory awareness.
We operate confidently within highly regulated, live manufacturing and laboratory settings, using low-odour, cold-applied and flame-free systems to eliminate hot works risk and minimise disruption to cleanrooms, production lines, and sensitive plant areas. Our team works closely with facilities managers, compliance leads, and project stakeholders to ensure roofing upgrades align with operational and validation requirements.
Pharmaceutical clients choose DVC Roofing because we provide:
- Specialist commercial roofing services tailored to regulated environments
- Safe, flame-free systems designed for sensitive pharmaceutical facilities
- Detailed drone surveys and condition reporting to support CAPEX planning
- Carefully phased programmes that protect production schedules
- Full compliance documentation for warranty and insurance purposes
- Long-term maintenance strategies to protect critical assets
By combining technical expertise with a deep understanding of operational risk, DVC Roofing delivers reliable, compliant roofing solutions that safeguard both infrastructure and pharmaceutical processes.
FAQ: Single Ply Roofing Contractors
Why were a single ply roofing system chosen for this project?
The IKO Polymeric Armourplan single ply roofing system was selected for its proven durability, flexibility, and long-term waterproofing performance. It is well suited to commercial and pharmaceutical environments where reliability, compliance, and minimal maintenance are essential.
What roofing system was installed at Fujifilm Billingham?
DVC Roofing installed the IKO Polymeric Armourplan PVC single ply roofing system, incorporating an air and vapour control layer (AVCL), thermal insulation, and a mechanically fixed waterproofing membrane to deliver a high-performance flat roof solution.
What was the size of the roof?
The project covered approximately 278 m² of flat roof at Fujifilm Diosynth Biotechnologies in Billingham and was delivered in partnership with IRIS Engineering & Technology Ltd.
Why is single ply roofing suitable for pharmaceutical facilities?
Single ply roofing provides excellent waterproofing, durability, and design flexibility while allowing installation methods that minimise disruption to sensitive operational environments. Flame-free installation options also reduce risk when working on pharmaceutical and biotechnology sites.
How did DVC Roofing ensure quality throughout the installation?
Quality assurance included weekly inspections by IKO Technical representatives, supervision by experienced IKO-approved installers, ongoing installation reviews, and full project traceability from material supply through to final sign-off.
Which standards did the roofing installation comply with?
The roof build-up was designed to comply with recognised industry standards, including BS 6229, BS 8217, BS 5250, BS EN 1991-1-4, BS EN 12056-3, and the SPRA Design Guide, ensuring a compliant and robust roofing solution.
Was the roof covered by a warranty?
Yes. The completed roofing system is backed by a 20-year linked guarantee issued by IKO Polymeric, providing long-term assurance for the client.
Can DVC Roofing carry out roofing projects on live pharmaceutical sites?
Yes. DVC Roofing regularly works within live commercial and pharmaceutical environments. Our teams use carefully planned programmes, flame-free roofing systems where appropriate, project-specific RAMS, and close coordination with site stakeholders to minimise disruption while maintaining the highest standards of safety and compliance.
